Careers at SDA

At SDA, we are looking for bright engineering minds that can help our organization succeed and excel. Engineers of all backgrounds are welcome to apply, as every subset of engineering can be applicable and useful for our work.

SDA is conveniently located in the heart of Northern Virginia, only 5 miles from Dulles International Airport and 25 miles from Washington D.C. With a generous and comprehensive compensation and benefits program, our goal is to never lose out on a potential employee. Having grown rapidly and extensively over the past 10 years, we plan and project to continue this success.

SDA is an Equal Employment Opportunity Employer. We prohibit discrimination and harassment of any kind based on protected characteristics as outlined by federal, state, and local laws.

Current Openings

We do not have any current openings. Please email jobs@structures.aero for future consideration. 

Senior Aerospace Designer

Structures.aero (SDA) provides engineering services to a wide variety of customers that create cutting edge aircraft and spacecraft of all types and sizes from backpackable drones to manned spacecraft. With a specialization in advanced composite structures and extensive background in metal structures, we can take the lead or provide support for the design and manufacture of these vehicles, and are rapidly expanding to increase our ability to take on larger and more ambitious projects.

We are seeking experienced aerospace and mechanical engineers to be a part of small, dynamic teams through the preliminary and detailed design of primary aerospace structural and mechanical flight systems, especially with experience in the design of composite pre-preg structures. Successful candidates will be able to work independently or with a team of up to 10 engineers on tasks such as performing preliminary lay-outs of structural and mechanical systems, performing rapid prototyping and construction of those designs, and completing and releasing the detailed design for production. Candidates must be able to self-guide work and manage tasking of other teammates, provide mentorship to junior engineers, have excellent communication skills, and thrive in fast paced development environments.

SDA provides a comprehensive benefits package including medical, dental, vision, paid leave that scales with experience, flexible working schedules, and 401k with immediate vested contribution matching. The position requires the ability to be onsite at our Sterling, VA office. Occasional travel out of state to support customer meetings and manufacturing operations may be required.

Required Qualifications
  • Candidates must be a U.S. Person (U.S. Citizen or a Permanent Resident/Green Card Holder)
  • B.S. in Aerospace/Aeronautical or Mechanical Engineering from accredited university
  • 6 to 15 years of relevant experience in aerospace structures Experience with development of structural or mechanical systems for aircraft or spacecraft.
  • Ability to plan tasks and track progress towards and end goal.
  • Ability to perform basic static and kinematic analysis using hand calculation techniques.
  • Hands-on experience working with carbon or fiberglass composites, working knowledge of standard machine shop equipment.
  • Ability to select aerospace fasteners, bearings, and other hardware.
  • Proficiency with engineering CAD software (Solidworks, CATIA, NX, etc).
  • Strong written and verbal communication / presentation skills in English.
  • Proficiency in Office 365 (Outlook, Excel, Word, and PowerPoint.)
Preferred Qualifications
  • Leadership experience managing an engineering team through a development project.
  • Experience working on a crew or with aircraft / spacecraft manufacturing or maintenance crews.
  • Experience with FAA or Military certification activities, including designing to appropriate FAR/MIL standards and interfacing with DARs and DERs.
  • Knowledge of GD&T per ASME Y14.5 along with tolerance analysis capabilities.
  • Experience in applying ASME Y14.41 methods for Model Based Definition in CAD software.

To apply, please email jobs@structures.aero

Senior Aerospace Stress Analyst

Structures.aero (SDA) provides engineering services to a diverse range of aerospace customers that create versatile vehicles from hand-launched drones to manned lunar spacecraft. Our core expertise lies in advanced composite structures, supported by a strong background in metallic structures. We engage across the full product lifecycle, taking the lead or providing critical support from early design through production, and are growing quickly to meet rising demand for our capabilities.

 We are seeking a talented and driven Aerospace Structural Analyst with 6-15 years of experience to join our team in supporting the structural analysis and verification of both primary and secondary aerospace structures. The ideal candidate will have a strong foundation in stress analysis of composites and metallic components, familiarity with industry-standard tools and methods, and enthusiasm for solving challenging engineering problems in a fast-paced development environment. This is an involved technical role with opportunities for increased project ownership and mentoring responsibilities over time.

Successful candidates will be able to work independently or with a team of up to 10 engineers on tasks such as performing preliminary lay-outs of structural and mechanical systems, preliminary and detailed structural analysis, and completing and releasing analysis reports for production. Candidates must be able to self-guide work and manage tasking of other teammates, provide mentorship to junior engineers, have excellent communication skills, and thrive in fast paced development environments.

 SDA provides a comprehensive benefits package including medical, dental, vision, paid leave that scales with experience, flexible working schedules, and 401k with immediate vested contribution matching. This is an on-site position at our office in Sterling Virginia. Occasional travel out of state to support customer meetings may be required.

Key Responsibilities:
  • Perform stress analysis of aerospace structural components and assemblies using both hand calculations and finite element analysis (FEA) 
  • Analyze composite and metallic structures in accordance with aerospace industry standards 
  • Support design optimization efforts by providing analytical feedback and recommendations to design engineers 
  • Build and validate finite element models including linear static, buckling, modal, and non-linear as needed 
  • Determine and validate structural load paths
  • Conduct analysis of loads, margins of safety, and failure modes of parts and assemblies 
  • Generate and review technical reports and presentation materials for internal and customer-facing use 
  • Collaborate with design, manufacturing, and test teams to ensure compliance with requirements and production readiness 
  • Participate in design reviews, peer reviews, and verification planning activities 
  • Support structural test planning, execution, and correlation to analysis when applicable
Required Qualifications: 
  • Candidates must be a U.S. Person (U.S. Citizen or a Permanent Resident/Green Card Holder)
  • S. in Aerospace/Aeronautical or Mechanical Engineering from accredited university
  • 6 to 15 years of relevant experience in aerospace structures
  • Working knowledge of composite and/or metallic structural behavior under aerospace load conditions
  • Ability to plan tasks and track progress towards and end goal.
  • Ability to perform basic static and kinematic analysis using hand calculation techniques.
  • Proficiency in finite element analysis tools such as FEMAP/NX Nastran and Simcenter 3D
  • Solid understanding of free-body diagrams, load paths, and classical analysis techniques
  • Experience creating and interpreting stress documentation
  • Strong written and verbal communication / presentation skills in English.
  • Proficiency in Office 365 (Outlook, Excel, Word, and PowerPoint.)
Preferred Qualifications:
  • Leadership experience managing an engineering team through a development project.
  • Experience with FAA or Military certification activities, including analyzing to appropriate FAR/MIL standards and interfacing with DARs and DERs.
  • Experience working with composite modeling techniques and failure criteria
  • Hands-on experience supporting structural testing or hardware validation
  • Knowledge of non-linear or dynamic analysis methods
  • Programming experience (Excel VBA, Python, etc…)
  • Experience using Model-Based Definition (MBD) and interpreting CAD models

To apply, please email jobs@structures.aero

Senior Aerospace Structural Designer

Structures.aero (SDA) provides engineering services to a wide variety of customers that create aircraft and spacecraft of all types and sizes from backpackable drones to manned lunar spacecraft. With a specialization in advanced composite structures, and extensive background in metal structures, we can take the lead or provide a support role for the design and manufacture of these vehicles and are rapidly expanding to increase our ability to take on larger and more ambitious projects.

We are seeking senior level aerospace and mechanical engineers to lead small teams through the preliminary and detailed design of primary and secondary aerospace structural and mechanical systems. The successful candidate will be able to work independently or with a team of up to 10 engineers on tasks such as performing preliminary lay-outs of structural and mechanical systems for vehicles, performing rapid prototyping and construction of those designs, and completing and releasing the detailed design for production. Candidates must be able to self-guide work and manage tasking of other teammates, provide mentorship to junior engineers, have excellent communication skills, and thrive in fast paced development environments.

SDA provides a comprehensive benefits package including medical, dental, vision, paid leave that scales with experience, flexible working schedules, and 401k with contribution matching. The position requires the ability to be onsite at our Sterling, VA office no less than 3 days a week, with ability to work remotely otherwise. Occasional travel out of state to support customer meetings and manufacturing operations will be required, less than 20%.

Minimum Qualifications

  • Candidates must be a U.S. Person per ITAR restrictions. (U.S. Citizen or a Permanent Resident/Green Card Holder)
  • B.S. in Aerospace/Aeronautical or Mechanical Engineering from accredited university
  • 8 to 15 years of relevant experience in industry
  • Experience with development of structural or mechanical systems for aircraft.
  • Ability to plan tasks and track progress towards and end goal.
  • Ability to perform basic static and kinematic analysis using hand calculation techniques.
  • Hands-on experience working with carbon or fiberglass composites, working knowledge of standard machine shop equipment.
  • Ability to select aerospace fasteners, bearings, and other hardware.
  • Proficiency with engineering CAD software (Solidworks, CATIA, NX, etc).
  • Strong written and verbal communication / presentation skills in English.
  • Proficiency in Office 365 (Outlook, Excel, Word, and PowerPoint.)

 

Preferred Qualifications

  • Leadership experience managing an engineering team through a development project.
  • Experience working on a crew or with aircraft / spacecraft manufacturing or maintenance crews.
  • Experience with FAA or Military certification activities, including designing to appropriate FAR/MIL standards and interfacing with DARs and DERs.
  • Knowledge of GD&T per ASME Y14.5 along with tolerance analysis capabilities.
  • Experience in applying ASME Y14.41 methods for Model Based Definition in CAD software

Job Type: Full-time

Pay: $110,000.00 – $160,000.00 per year

Benefits:

  • 401(k)
  • 401(k) matching
  • Dental insurance
  • Flexible schedule
  • Health insurance
  • Health savings account
  • Paid time off
  • Vision insurance

Compensation package:

  • Overtime pay
  • Profit sharing

Schedule:

  • Monday to Friday

Application Question(s):

  • Are you a US citizen or Permanent Resident with a Green Card?

Ability to Relocate:

  • Sterling, VA 20166: Relocate before starting work (Required)

Work Location: In person

No open positions available currently.